Marchwood Energy Facility

Marchwood Energy Facility

Geometrica as Manufacturers

A Jewel off Southampton WaterArticles The great silver dome reflected in the nearby water looks surreal. For a long time, however, it seemed that it would never even become real, but remain only an imaginative architect's rendering for a waste-to-energy facility.


But there it is. The dome, designed by renowned French architect, Jeanrobert Mazaud, now conceals and beautifies an incinerator facility, with only the twin chimneys stretching upward through the elegantly curved roof. Since it was completed in 2007, "The Silver Dome" has become a stunning shoreside icon in the United Kingdom community of Southampton, Hampshire, which also plays host to the two great ocean liners, the Queen Elizabeth 2 and the Queen Mary.


From the artist's imagination


Early last decade, faced with at-capacity landfills and 30-year-old incinerators that no longer met emissions requirements, local planners sought an innovative, forward-thinking solution for nonrecyclable waste. They insisted that the new facility be beautiful as well as functional, and issued Mazaud the challenge. He met it head-on with a distinctive design -- a beautiful dome of sweeping curves -- and an equal challenge for the builders. Aside from its whimsical silhouette, this bold dome also would clear-span 110 meters. Here's where the project came close to foundering. Nobody could find an economical way to construct it. "It required very unusual technical solutions, especially for an industrial program," said Mazaud, CEO of S'PACE.S.A.


Large dome? Geometrica!


Contractor CINM of France solicited bids for the dome. But the prices for traditional construction were prohibitive. The owners, Hampshire Waste (now Veolia Environmental Services), described their problem to a potential subcontractor, Jerry Forrest. While in Israel for another project, Forrest asked his business contacts who could build such a dome. The answer came quickly: Geometrica, a Texas company, had built a similar-sized dome in Israel a few years earlier.


The original design, if built with conventional hot-rolled steel, called for more than 1,000 tons of superstructure. The Geometrica dome, using galvanized structural tubing joined with high-strength aluminum hubs, would weigh less than 300 tons. It also offered all the distinctive architectural features Mazaud required: a “sweep skirt” at the bottom of the dome, delta columns between a translucent wall under the sweep, stack penetrations, and skylights and ventilation near the apex.


Geometrica's proposal was the first that offered to achieve every one of the architect's desired features -- while minding the budget. So Geometrica was awarded the contract. Geometrica's personnel worked closely with the structural engineer to ensure that the dome's framework complied with exacting British engineering and construction standards. Once its off-site manufacturing was complete, Geometrica shipped the prefabricated dome to the Southampton construction site. Assembly took place concurrently with the incinerator building it covered, giving welcome flexibility to a construction schedule that already had been extended to accommodate the search for an economical solution.

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